Rapid tooling
- 5 Sept 2016
The part was subject to substantial design changes late within the project. We came up with a tool design that suited the customers budget for cost and time. More importantly parts were delivered right first time on time. Preventing the product launch being delayed. 
Day 1
- 3D models were received in IGS format (IGS is a data format that makes it possible for Computer-aided design (CAD) systems to exchange information).- Manumold tool selected, timings and costs calculated based on liaising with all parties involved. Quote and timing plan submitted.
Day 2
- Order Received. Tool design agreed using an existing bolster. Clamcleats Ltd recommended split line moved from center to edge for improved appearance and reduced cost. Gate position agreed. - Manumold tool pocketed out and new ejection holes added, striker plate modified. Tool trial booked into production, material organised.
Day 3
Core and cavity inserts blocked up and high speed machined, electrodes modelled.
Day 4
Electrodes machined, core and cavity sparked.
Day 5
Tool assembled and shut out.
Day 6
- Tool trialed, small modification carried out to ease ejection of parts.
- Dimensional check carried out.
Day 7
200 parts moulded.
For further information about custom designs please contact jemery@clamcleat.com.
